The trak | intercooler battery consists of a unique battery tray design along with a charging station featuring a fan and control unit. With this innovative design, this reduces the cool-down time of batteries operating in heavy-duty applications with temperature difficulties, allowing for active and passive cooling.
Designed with a save-tray-in-tray concept, the bespoke intercooler cells are optimised for high-current discharge and charging. Equipped with trak | air and trak | aquafill, the trak | interooler battery is purpose-built for efficient charging and easy maintenance.
The Advantages:
- Extended battery availability
- Reduced battery temperature
- Optimised service life
- Can be used with an existing charger
- Charge current-controlled ventilation
- Retrofit solution (optional)
We Know the Best Solution…
We know that handling heavy loads in a confined space presents users with special challenges. Arrange a free consultation with our specialists to get the best possible solution for your application, contact us now.
trak | intercooler FAQs
The trak | intercooler is a specialised cooling solution designed to regulate temperature levels within industrial traction battery systems during both charging and operational use. Batteries used in material handling equipment can generate significant heat, especially in high-intensity or multi-shift environments. By helping manage this heat effectively, the trak | intercooler supports stable battery performance, reduces thermal stress on components and contributes to longer battery service life. This can result in more consistent equipment uptime and improved operational reliability across demanding industrial applications.
An intercooler kit plays an important role in maintaining optimal battery temperature, particularly where equipment is charged frequently or operates for extended periods. Excess heat can reduce charging efficiency, accelerate battery wear and increase maintenance requirements over time. Installing a suitable cooling solution helps protect battery health while supporting efficient charging cycles and dependable performance. For businesses relying heavily on electric material handling fleets, effective thermal management can deliver measurable long-term cost and productivity benefits.
The trak | intercooler enhances battery performance by promoting controlled airflow and helping dissipate excess heat during operation and charging. Maintaining stable operating temperatures allows batteries to charge more efficiently and deliver consistent power output during use. This not only supports smoother equipment operation but also reduces the likelihood of overheating-related downtime. Over the lifecycle of a traction battery, improved thermal management can help maintain capacity and extend usability, reducing replacement frequency and supporting overall operational efficiency.
In many cases, an intercooler kit can be retrofitted to existing traction battery installations, although suitability depends on the equipment configuration, available space and operational requirements. HUBTEX typically evaluates battery usage patterns, charging infrastructure and environmental conditions before recommending the most appropriate solution. This consultative approach ensures compatibility with current systems while delivering meaningful performance improvements without unnecessary disruption to ongoing operations.
Organisations operating electric forklifts, multidirectional sideloaders or other battery powered industrial equipment in demanding environments are often strong candidates for a trak | intercooler solution. Facilities running intensive material handling operations, high utilisation fleets or fast charging cycles can particularly benefit from improved temperature control. By helping maintain consistent battery performance, reduce downtime risks and extend battery lifespan, the system supports more efficient and reliable day-to-day operations.